Producing one million toothbrushes a day to keep customers smiling.

A toothbrush may seem like a simple thing. But consistently producing over 1 million toothbrushes a day is a complex feat—especially in a “hands-free” automated environment. It entails a great deal of expertise and involves a precisely coordinated chain of processing stations that integrate injection molding machines, handling systems and packaging machines.

Meeting exacting production requirements. And aggressive deadlines.

M+C Schiffer is an internationally recognized innovator in toothbrush production who works closely with the Zahoransky Group, specialists in bristle embedding and finishing machines. Their customers require just-in-time production for new product launches and marketing campaigns, as well as consistent ongoing production levels, delivered exactly on time.

They turned to Eaton to provide 100% reliable control and automation technologies to help synchronize process steps while, at the same time, speed individual processes.

Video: Eaton solutions for the machine building (MOEM) industry.

Dependability and reliability, at 80 brushes per minute.

Eaton’s XP700 operator interface

As many as 80 toothbrush handles are produced every minute and then transported to the bristle-embedding plant. There, Eaton technology enables the exceptional production system. The Eaton XP700 operator interface, combined with the XV102 HMI/PLC, provides powerful functionality and dependability. The rugged infrared touch display of the XP700 ensures superior reliability and meets strict hygiene requirements. Its compact design can be ergonomically integrated into various machines throughout the plant. The XV102 HMI/PLC controls the entire bristle embedding system, while Eaton software provides real-time visualization and seamless project design.
A complete machine interface solution—Cost effective lean automation solutions, globally available for the machine OEM.

On-time production and delivery of one million smiles. Every day.

24 hour operation

As many as 80 toothbrush handles are produced every minute and then transported to the bristle-embedding plant. There, Eaton technology enables the exceptional production system. The Eaton XP700 operator interface, combined with the XV102 HMI/PLC, provides powerful functionality and dependability. The rugged infrared touch display of the XP700 ensures superior reliability and meets strict hygiene requirements. Its compact design can be ergonomically integrated into various machines throughout the plant. The XV102 HMI/PLC controls the entire bristle embedding system, while Eaton software provides real-time visualization and seamless project design.
Only with a high level of automation for the toothbrush machine is it possible to achieve production volumes in the millions.

Additional resources

  • More from Eaton

    Visit our machine building knowledge center
    Explore more